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Sustainability4 min read

5 Ways Pallet Repair Reduces Your Carbon Footprint

Learn how choosing repair over replacement can significantly reduce your environmental impact while saving costs.

1 November 2024|EU Pallet Recycling Team
80%
Less CO2 than new production
3-5
Additional years of pallet life
15kg
CO2 saved per repaired pallet
95%
Material recovery rate

In an era where sustainability is no longer optional, businesses are looking for practical ways to reduce their environmental impact. One often overlooked opportunity lies in your supply chain: pallet management. Here are five compelling ways that choosing pallet repair over replacement can significantly reduce your carbon footprint.

1. Reducing Raw Material Consumption

Every new wooden pallet requires approximately 15-20 kg of timber. When you repair a pallet instead of replacing it, you typically use only 2-3 kg of replacement material - an 85% reduction in raw material consumption.

This means fewer trees harvested, less energy used in logging and processing, and reduced transportation of raw materials to manufacturing facilities.

2. Cutting Manufacturing Emissions

Manufacturing a new EUR pallet generates approximately 20-25 kg of CO2 equivalent emissions. This includes:

  • Energy for sawmill operations
  • Kiln drying of timber
  • Assembly line operations
  • Quality control and treatment processes

Pallet repair, by contrast, generates only 3-5 kg of CO2 - representing an 80% reduction in manufacturing-related emissions.

3. Minimizing Transportation Impact

New pallets often travel significant distances from forest to sawmill to manufacturer to distributor to end user. Each step adds to the carbon footprint.

With a pallet repair service like ours, the journey is shorter:

Collection

We collect damaged pallets from your site

Local Repair

Repairs done at our regional facilities

Return Delivery

Repaired pallets returned quickly

Net Result

Up to 60% less transport emissions

4. Extending Product Lifecycle

A well-maintained EUR pallet can be repaired and reused 15-20 times over its lifetime. Each repair cycle extends the useful life by 3-5 years, maximizing the value extracted from the original resources.

Lifecycle Comparison

Single-use pallet:1 trip, then waste
Repaired EUR pallet:50+ trips over 10-15 years

This circular approach means fewer pallets needed overall, reducing the total environmental burden of your logistics operations.

5. Diverting Waste from Landfill

When pallets are discarded instead of repaired, they often end up in landfill where they decompose and release methane - a greenhouse gas 25 times more potent than CO2.

Our approach ensures that:

  • 35% of collected pallets are repaired for reuse
  • 50% are recycled into wood chips or biomass fuel
  • 10% become animal bedding or mulch
  • 0% goes to landfill

This zero-waste approach maximizes the environmental value of every pallet.

Calculate Your Impact

For every 1,000 pallets you repair instead of replace, you can save:

15,000 kg
CO2 emissions avoided
50 trees
Timber saved
40%
Cost reduction

ESG Reporting Benefits

Pallet repair programs provide measurable, verifiable sustainability metrics for your ESG reporting. We provide detailed reports on CO2 savings, material recovery, and waste diversion that you can include in your sustainability disclosures.

Start Reducing Your Carbon Footprint Today

Contact us to learn how our pallet repair services can help you meet your sustainability goals.

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